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Extrusion 3D printer specifically designed for the additive manufacturing of implants
The EXT 220 MED with its filament-based extrusion technology enables printing of medical implants and instruments using high performance polymers, including PEEK, resomers and Radel® PPSU. It is the only platform with an integrated clean room and temperature controls to enable high-quality device production.
The platform delivers rapid, reproducible printing for a broad range of applications and is validated by leading hospitals and device manufacturers worldwide. Additional benefits of the EXT 220 MED 3D printer include:
1. Optimized for operating in clean rooms
2. Fully controllable build chamber heating
3. Validated to fulfill ASTM F2026 standards
4. Excellent accuracy due to delta kinematics
5. Laminar airflow enabling homogenous temperature distribution
6. Adaptive local temperature management
Discover the VSP® PEEK Cranial Implant. This patient-specific solution offers a precise fit and reliable performance for cranioplasty procedures to restore defects in the skull. See how the EXT 220 MED enabled this innovation.
The EXT 220 MED is equipped with a global laminar air flow, which allows users to heat the build chamber homogenously up to 250 degrees Celsius. The additional local air flow helps improve the mechanical properties of devices. The platform is designed to control temperatures during production to enable high-quality, 3D-printed medical devices produced using thermogenic polymers, like PEEK and Radel® PPSU.
Heat up to 250 degrees Celsius, prevent device warping, increase layer adhesion, and adapt build chamber temperature to suit specific polymers
Achieve excellent reproducibility with no temperature gradient within the build part
Adjust local cooling for each strand and layer individually, heat up to further increase layer adhesion, reduce the need for post-processing, and simplify removal of support structures
With the help of the integrated filter system, the build chamber can be turned into a clean room to avert contamination. What’s more, the 3D printer is “clean room ready” for production in existing sterile environments and meets medical standards.
1. Integrate the EXT 220 MED platform into standard medical production environments
2. Receive support to pass medical qualification processes (IQ,OQ,PQ)
3. Use the extractor hood to connect the printer to your clean room air exhaust
1. Keep particles out and prevent contamination
2. Fulfill ISO class 7 clean room requirements according to DIN EN ISO 14644
1. Eliminate the risk of contamination of filament and final parts
2. Simplify cleaning and maintenance with smart design such as touch-to-open hinges
Besides monitoring all relevant process parameters, the industrial-grade control system and software used in the EXT 220 MED make process analytics and documentation feasible even in highly regulated industries.
The EXT 220 MED with its filament-based extrusion technology enables printing of medical implants and instruments using high performance polymers, including PEEK, resomers and Radel® PPSU. It is the only platform with an integrated clean room and temperature controls to enable high-quality device production.
Material: PEEK
Patient-specific cranial and orbital plates are 3D printed using a complete design-to-delivery workflow. Manufacturing time is as little as two days from scan to surgery.
Material: PEEK BCP
PEEK filled with BCP or HA-combined with integrated lattice structures-is intended to support cell attachment and proliferation.
Material: PEEK
Patient-specific devices compatible with standard fixation systems. Printed in 30-60 mins.
Material: PEEK Barium Sulphate
3 Enhancing PEEK with Barium Sulphate ensures visibility in imaging technology.
High-performance, biocompatible polymer ideal for medical implants
High impact strength polymer ideal for sterilizable medical instruments
Discover the life-changing possibilities of 3D printing through
Salzburg University Hospital’s significant medical milestone: its
first implantation of a 3D printed PEEK cranial plate.
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